15 of the Worst Engine Fails in History

Over the course of automotive history, manufactures have engineered some impressively terrible engines. Some of these engines ended up being troubled by reliability issues, generally poor performance, or complete mechanical failure. This left car owners having to deal with costly repairs and the car companies themselves losing numerous future customers. We’ll take a look at some of the most significant engine fails throughout history.

1. Cadillac V8-6-4 (1981)

A close-up of a car engine with a blue valve cover. Several hoses and wires are connected, and a black circular air filter housing is partially visible. Various metal and rubber components are arranged around the engine block.
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Cadillac made a serious run at making one of the earliest cylinder deactivation systems in the automobile industry. However, the electronics used were so rudimentary that they couldn’t handle it. The engine continually misfired, causing a series of rough performances and overall reliability nightmares.

2. Chrysler 2.7L V6 (1998-2010)

A person is holding an alternator part next to a car engine. The alternator has a silver, metallic exterior with vented sides and visible connection points. Nearby, the car's engine components and a black cover can be seen.
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This engine suffered from substantial oil sludge buildup, resulting in premature engine failure. Numerous owners would end up facing complete engine loss before they even reached 100,000 miles.

3. Ford Pinto 2.3L (1971-1980)

Close-up of a car engine in an open hood. The engine is painted bright blue with a circular air filter cover on top. Surrounding parts are black and metallic, with various tubes and wires extending around. The car's exterior is painted beige.
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While the Pinto is notorious for its fuel tank explosions, its 2.3L engine was underpowered, in rough shape, and prone to repetitive stalling instances. It received numerous nasty reviews for being sluggish as well as unreliable.

4. GM Oldsmobile Diesel V8 (1978-1985)

Black and white image of a mechanical engine showing detailed components, including wires, bolts, and housing. The metallic surface reflects light, highlighting the intricate design and engineering of the machinery.
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GM made its attempt to convert what was a gasoline engine into a diesel without reinforcing actual key components. The result was blown head gaskets, failing fuel pumps, and a complete disaster that led to diesel engines getting a bad reputation in the U.S.

5. Subaru 2.5L EJ25 (1996-Present)

Two engine blocks are placed on a wooden workbench, showcasing their intricate internal components. The metal surfaces are polished, revealing the cylindrical spaces and bolt holes, indicative of mechanical work or repair.
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A common issue experienced in many Subarus is that this engine is infamous for blown head gaskets. Subaru never managed to resolve the problem, which left thousands of owners having to deal with very costly repairs.

6. BMW N47 Diesel (2007-2014)

Close-up of an engine part with visible gears, chains, and metal components. The area appears oily, and bolts are present, indicating mechanical complexity. The image reveals intricate details of the internal mechanics.
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The N47 was notorious for its weak timing chain design. This was located in the back of the engine. If it had failed, the entire engine ended up having to be replaced, which also led to massive repair costs.

7. Ford 5.4L Triton V8 (1997-2014)

The image shows a close-up view of a vehicle's engine compartment. Various components, wiring, and hoses are visible. A gloved hand is gesturing towards the engine. A car battery with labels is on the left side.
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The Triton V8 seemed destined to be a liability from the start. It suffered from spark plugs that would either end up seizing in the cylinder head, or just blow out completely. This made even basic maintenance a complete nightmare.

8. Mazda Rotary (Wankel) Engine (1970s-2012)

Close-up of a metallic engine component with a shiny, reflective surface. Springs and other mechanical parts are visible, showcasing intricate details and engineering. The lighting highlights the polished metal, emphasizing its texture and precision.
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The rotary engine that was in the RX-7 was undeniably innovative, but it also possessed significant issues with the apex seal wear, oil consumption, and poor fuel efficiency. This translated to terribly short lifespans.

9. Chrysler 2.2L & 2.5L Turbo (1980s-1990s)

Person in a blue shirt works on a car engine block in a garage. They are using a tool on the engine while standing next to a blue car with silver rims. The background features shelves and automotive supplies.
u/richardholdener/via YouTube

These turbocharged four-cylinders were expedited to the market, but ended up featuring weak head gaskets and also poor turbo durability. This resulted in engine failures flaring up often.

10. Volkswagen 1.4 TSI (2005-2012)

Engine compartment of a vehicle featuring a Volkswagen emblem and a TSI label. The engine cover has a visible oil cap with the oil can symbol. There's a partially visible coolant reservoir on the left with blue caps.
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VW’s small-sized turbocharged engine was troubled by excessive oil consumption, timing chain issues, and also catastrophic failure if it wasn’t obsessively maintained. This made for quite the stressful consumer experience.

11. Ford 6.0L Power Stroke Diesel (2003-2007)

A person stands next to a disassembled engine block mounted on a red engine stand in a garage. Tools and a red toolbox are visible on the left. A cardboard box and various automotive parts are in the background.
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Ford’s 6.0L diesel had a nasty reputation for head gasket failures, EGR cooler problems, and also turbocharger issues. It quickly grew to be one of the most despised diesel engines in the entirety of truck history.

12. Jaguar V8 (1996-2005)

Car engine with a distinctive red intake manifold. The hood is open, revealing the various components like air filters, hoses, and fluid reservoirs. The engine bay is clean, and the red intake adds a pop of color.
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Early Jaguar V8s seemed unable to overcome a crucial defect. Their timing chain tensioners were created out of plastic, which ended up disintegrating over time, resulting in catastrophic failure.

13. Chevrolet 3.1L & 3.4L V6 (1990s-2005)

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GM was responsible for using faulty intake manifold gaskets in these particular engines. This resulted in severe coolant leaks as well as blown head gaskets. At one point in time there was even a class-action lawsuit that was filed against over GM related to the issue.

14. Honda 1.5L Turbo (2016-Present)

A hand wearing a blue glove interacts with a car engine part. The hand appears to be grasping a cylindrical valve or connector. Various connectors and metal components are visible around the valve.
u/scottykilmer/via YouTube

Discovered in both modern Civics and CR-Vs, this engine suffered from the nasty case of oil dilution. This is where gasoline ends up mixing with the oil, reducing lubrication, and also causing premature wear.

15. Nissan 2.5L QR25DE (2002-Present)

Close-up view of a Nissan car engine, showing various components including the engine cover with the Nissan logo, air filter housing, battery, and connecting wires. Some parts have light dust or wear.
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This engine was used in the Altima and Sentra. It was notorious for excessive oil consumption, numerous instances involving timing chain issues, and also catalytic converters breaking apart. This led to significant engine damage.

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